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Operational excellence illustrated as a precision-built corporate machine running efficiently towards a fractured path while an adaptable route remains unused.
Business

When Operational Excellence Becomes a Strategic Weakness

Business Herald
Last updated: October 1, 2026 6:55 am
Business Herald
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An established company can be most vulnerable when everything appears to be working. Costs are falling, productivity is rising, customers remain loyal, and every important process has been refined through years of experience. The business looks disciplined, dependable, and difficult to challenge. Yet the same success can narrow how the organisation sees its future. After years of refining a successful model, a company can become so dependent on it that adaptation appears riskier than the market forces making change unavoidable.

Contents
When Capability Becomes ConstraintWhy The Existing Business Usually WinsWhat Performance Metrics Fail To CaptureNokia’s Technology Could Not Overcome Its OrganisationThe Price Of Removing Every InefficiencyWhat Disappears When Every Hour Is Accounted ForDifferent Work Requires Different ExpectationsTransformation Begins Before The Old Model FailsThe Questions That Reveal Strategic VulnerabilityOperational Excellence Must Preserve Strategic Freedom

Operational excellence deserves its place in business. Companies must control costs, deliver consistently and use their resources responsibly. But efficiency becomes dangerous when it stops serving the strategy and begins defining what the organisation considers possible.

Once a business has built its people, incentives and financial expectations around a successful formula, changing course becomes more than a strategic decision. It threatens established careers, profitable divisions and the assumptions behind years of investment. Leaders may recognise that the market is moving and still find themselves defending the model they know best.

Kodak understood digital photography long before it overturned the industry. Engineer Steven Sasson developed the first self-contained digital camera at the company in 1975. What Kodak struggled to confront was the economic consequence of its own invention. Digital photography threatened the film, processing and printing businesses on which the company’s success depended.

The real challenge was never simply whether Kodak could develop digital technology. It was whether the company could deliberately weaken a profitable business before customers and competitors forced it to do so.

Every successful organisation eventually faces some version of that decision. When the capabilities that built the company begin limiting its future, will its leaders recognise the change early enough, and will they act while the old model is still making money?

When Capability Becomes Constraint

Management scholar Dorothy Leonard-Barton gave this problem a useful name when she wrote about core capabilities becoming core rigidities. The skills, technologies and routines that once distinguished a company can eventually restrict its ability to respond when markets move in a different direction.

The process rarely begins with obvious resistance. A company discovers a reliable formula and gradually builds an organisation around it. Recruitment favours people who understand the formula. Promotion rewards those who improve it. Investment flows towards systems that make it faster, cheaper and more predictable. New proposals are expected to work within the existing structure because that structure has already demonstrated its value.

Taken separately, these are reasonable decisions. Their combined effect can be far more limiting. The organisation becomes increasingly capable within a shrinking range of possibilities.

Employees soon understand where approval is easiest to secure. Finance prefers projects supported by familiar numbers. Operations supports products that fit existing facilities and supply chains. Sales teams concentrate on offerings customers already recognise. Ideas that require different economics, unfamiliar expertise or a temporary decline in performance face a much steeper path.

Strategic rigidity is therefore seldom the product of one reckless decision. It develops over the years of competent management directed towards preserving an established advantage. By the time the market changes decisively, the company may still possess talented people and valuable technology, but its internal machinery has been designed to reproduce yesterday’s success.

Why The Existing Business Usually Wins

James March’s work on exploration and exploitation helps explain why established operations command such loyalty.

Exploitation involves refining what a company already knows. It includes improving products, reducing costs, increasing output, and serving existing customers more effectively. Exploration involves testing unfamiliar ideas, entering uncertain markets, and investing in opportunities whose commercial value may not be visible for years.

Both activities are necessary, although budget decisions tend to favour the one with clearer and more immediate returns.

A mature product brings sales history, customer data, established margins and a reasonably credible forecast. An experimental product may bring little more than an observed problem, an early prototype and a series of assumptions that still need testing. The manager responsible for the existing business can describe the return expected from another round of investment. The team proposing an experiment may only be able to explain what the company hopes to learn.

Conventional planning systems naturally favour the first proposal. Its risks are familiar, its numbers can be compared with previous years, and its performance can be reviewed within the next quarter. Exploration asks senior leaders to fund uncertainty without pretending that uncertainty can be modelled away.

Over time, this preference becomes embedded in the allocation of money and talent. Experienced employees are assigned to businesses considered strategically important, which means the business is already generating revenue. Experimental teams receive smaller budgets, shorter deadlines and greater pressure to demonstrate commercial results before the market has had time to develop.

The organisation may continue speaking enthusiastically about innovation while making serious exploration almost impossible. Innovation remains visible in presentations, workshops and corporate announcements, but the people, capital and executive attention stay concentrated around the existing business.

This imbalance is understandable because leaders remain accountable for current performance. Yet a company that repeatedly protects the present from the future will eventually discover that competitors feel no comparable obligation.

What Performance Metrics Fail To Capture

Modern executives can monitor their organisations in extraordinary detail. Dashboards report revenue, margins, customer retention, inventory, productivity and employee utilisation with a speed earlier generations of managers could not have imagined.

These measures reveal whether the current business is functioning well. They offer far less insight into whether the business is becoming more adaptable.

A company may know precisely how long it takes to fulfil an order without realising how long it takes to test an unconventional idea. It may track the profitability of every product while overlooking how much revenue comes from products developed within the past five years. It may understand which customers are leaving without seriously examining which assumptions about those customers have become outdated.

Adaptability resists easy measurement because it concerns possibilities that have not yet produced reliable data. Leaders must judge whether the organisation is learning quickly enough, whether its experiments address meaningful changes and whether its strongest capabilities could become liabilities under different market conditions.

Those questions cannot be reduced to a single performance indicator. As a result, they often receive less attention than matters that can be displayed cleanly on a dashboard.

A company can therefore report excellent operating results while its strategic options are steadily narrowing. The figures may be accurate, but they describe the health of the present model rather than the organisation’s ability to survive without it.

Nokia’s Technology Could Not Overcome Its Organisation

Nokia’s decline in mobile phones is often presented as a straightforward failure to recognise the smartphone revolution. Apple introduced the iPhone, Android expanded rapidly, and Nokia lost its commanding position. That summary overlooks the organisational difficulty of turning technological knowledge into coordinated action.

Nokia possessed considerable engineering expertise, global distribution and a widely recognised brand. Researchers examining its decline have pointed to internal competition, complicated reporting structures, competing platform priorities and coordination problems that weakened its response as the market moved towards smartphones.

The company’s difficulty was not simply a shortage of technology. Its structure made it harder to combine technical capability, product judgement and strategic urgency into a coherent response.

That experience has immediate relevance as companies invest heavily in artificial intelligence. Introducing an AI tool into an existing process may improve speed or reduce costs, but it does not necessarily change how the business creates value. An organisation can automate an outdated workflow and become more efficient without becoming more competitive.

Senior leaders should therefore look beyond the number of AI systems deployed or employees trained. The harder question concerns whether the technology has altered decision-making, product development, customer service or the economics of the business. If every important assumption remains untouched, adoption may amount to little more than a faster version of the existing model.

Technology can broaden an organisation’s options, but only leadership can decide whether those options are allowed to challenge established interests.

The Price Of Removing Every Inefficiency

The pursuit of leaner operations has also changed how companies think about resilience. For years, businesses reduced inventory, consolidated suppliers, and removed spare capacity because each step lowered costs and freed up working capital. Under stable conditions, the financial case was persuasive.

Major disruptions exposed what those calculations had left out. Inventory previously regarded as excessive became valuable when supplies were interrupted. Secondary suppliers that appeared needlessly expensive offered protection when primary suppliers could not deliver. Spare capacity, difficult to justify during ordinary periods, gave companies room to respond when demand changed abruptly.

No sensible business should accumulate inventory or maintain duplicate capacity without examining the cost. Resilience cannot become an excuse for weak controls. But an organisation built around the cheapest possible version of normal conditions may have very little ability to withstand abnormal ones.

Efficiency removes friction, yet some friction performs a useful function. It can provide time to reconsider a decision, capacity to absorb disruption, or an alternative when the preferred option becomes unavailable. Eliminating it may improve immediate performance while increasing exposure to events the operating model assumes will never occur.

The same reasoning applies beyond supply chains. A company that depends on one major customer may operate efficiently until that customer leaves. A business built around one distribution platform may grow quickly until the platform changes its rules. A workforce stripped of overlapping knowledge may look lean until a crucial employee departs.

Operational excellence should reduce genuine waste. It should not leave the organisation without alternatives.

What Disappears When Every Hour Is Accounted For

The demand for constant productivity shapes how employees use their time. Managers often treat spare capacity as evidence that more work can be assigned. If a team has an unoccupied afternoon, another meeting, report, or deadline quickly fills it.

That instinct is understandable in organisations facing cost pressure, but it creates a difficult environment for exploration. New ideas rarely begin with a dependable business case. They begin with an observation, an unresolved customer complaint or a question that does not fit neatly within anyone’s formal responsibilities.

An employee who spends several hours investigating an unfamiliar technology may produce nothing immediately useful. Another employee completing routine assignments will appear more productive over the same period. The comparison changes only if the investigation later reveals a new product, exposes a threat or prevents an expensive mistake.

Research on organisational slack presents a balanced picture. Excessive unused capacity can encourage poor discipline, while too little can prevent experimentation and learning. The practical issue is not whether employees should be busy, but whether their workload leaves any room to investigate developments beyond the next deadline.

When every hour must produce an immediate and measurable return, people avoid work whose value remains uncertain. Curiosity becomes difficult to defend, and employees learn that completing familiar tasks is professionally safer than questioning why those tasks exist.

A company can reach impressive levels of utilisation under those conditions. It can also lose the capacity to notice when the nature of useful work has changed.

Different Work Requires Different Expectations

Operational excellence remains essential because an idea has little commercial value until a company can produce, distribute and support it reliably. The deeper challenge is learning how to operate the current business with discipline while developing opportunities that do not yet fit its economics.

Management research describes this capability as organisational ambidexterity. In practice, it means recognising that mature businesses and early experiments cannot always be managed through identical systems.

An established product can reasonably be assessed through profitability, retention, market share and efficiency. A young venture requires a different set of questions. Has the team identified a genuine customer problem? Are people changing their behaviour in response to the product? Which assumptions have survived contact with the market? Has the experiment generated enough evidence to justify further investment?

These standards do not protect innovation from accountability. They make the accountability appropriate to the stage of development.

Applying mature-business targets to an experimental venture creates an unfair contest. The established operation has customers, infrastructure and years of accumulated knowledge, while the new venture is still discovering whether a market exists. If both must satisfy the same return requirements within the same period, the established business will receive the resources almost every time.

Some companies address this conflict by creating separate teams, budgets, or reporting structures for emerging businesses. Separation alone cannot guarantee success, but it can prevent the demands of the current operation from consuming every promising idea before it has produced meaningful evidence.

Senior leadership must still decide when an experiment deserves further support and when it should be closed. The value lies in reaching that decision through what the venture has learned rather than through its failure to resemble a mature division immediately.

Transformation Begins Before The Old Model Fails

Microsoft’s shift under Satya Nadella demonstrates what a large company must reconsider when it changes direction. The move towards cloud computing involved more than developing Azure or placing existing products online. Microsoft had to revise its commercial model, internal culture and relationship with developers and customers. Its future depended on loosening assumptions formed during the company’s dominance of personal-computer software.

Adobe confronted a related challenge when it moved from traditional software licences to subscriptions. The transition changed how customers paid, how revenue was recognised and how the company maintained its relationship with users. During the early stages, the new model carried uncertainty while the older system remained familiar and profitable.

Such transformations are admired once their results become clear. When leaders first approve them, however, they are accepting weaker short-term certainty in exchange for a business whose economics remain incomplete.

Executive incentives can either support that judgement or undermine it. A leader evaluated almost entirely on quarterly margins has a strong reason to protect current revenue. A division head rewarded for improving an established product will resist an experiment that threatens the same product’s sales. The company may publicly encourage transformation while privately rewarding those who preserve the existing model.

Fujifilm followed another path as demand for photographic film declined. Rather than treating its expertise as valuable only within photography, the company applied knowledge in chemistry, imaging and materials to other industries. It did not abandon its capabilities; it separated those capabilities from the market in which they had originally been developed.

That shift required a broader understanding of what the organisation knew. Companies often define themselves by the products they sell, although their more durable value may lie in the scientific knowledge, customer relationships or operating skills beneath those products.

The Questions That Reveal Strategic Vulnerability

Most operating reviews ask whether the company is improving its current performance. A more demanding review would examine whether the organisation is preserving enough freedom to change its direction.

Leaders should consider which profitable products they would be willing to weaken before competitors do it for them. They should examine whether employees are rewarded for challenging assumptions or only for executing existing plans. They should know how much money and senior attention are devoted to opportunities that may alter the company’s economics rather than merely improve them.

The most revealing exercise is to imagine a competitor with no obligation to protect the organisation’s present structure. Such a competitor would not inherit its facilities, reporting lines, contracts or political sensitivities. It would build around the customer’s current problem rather than the company’s historical solution.

What would that competitor remove, simplify, or price differently? Which technology would it use without worrying about the revenue being displaced? Which customers would it serve that the established company considers too small, too unfamiliar, or insufficiently profitable?

The distance between those answers and the company’s existing strategy offers a clearer view of vulnerability than another round of efficiency targets.

Operational Excellence Must Preserve Strategic Freedom

A business does not become innovative by tolerating unnecessary costs or abandoning discipline. Customers still expect quality and reliability, while investors reasonably expect leaders to use capital carefully. Ambitious ideas eventually have to become viable operations.

The real task is deciding which inefficiencies represent waste and which preserve the company’s ability to respond. Additional capacity may protect continuity. Time outside immediate delivery may allow employees to investigate emerging technologies. Competing proposals may prevent consensus from forming before the evidence is strong enough. An investment that appears inefficient today may preserve an option the company will need later.

Such decisions require judgement because no dashboard can determine in advance which experiment will succeed or which disruption will expose a hidden weakness. Leaders must remain accountable for present performance without allowing present performance to settle every argument about the future.

Operational excellence should give an organisation the strength to change. It becomes a strategic weakness when the company’s systems, incentives and identity make change appear more dangerous than decline.

Operational excellence earns its value only when it keeps the company relevant. Leaders must determine whether greater speed and productivity are strengthening work that customers will continue to value. If those improvements are being applied to a model the market is leaving behind, the organisation is not advancing; it is accelerating its own decline.


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TAGGED:Business StrategyInnovationLeadershipOperational ExcellenceOrganisational Change
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